Heat Exhaustion and Heatstroke at Work
Heat exhaustion and heatstroke are not the same thing, and the difference decides what you do. The signs, the cooling steps, and when it becomes a 999 call.
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Quick answer
Heat exhaustion and heatstroke are not the same thing, and the difference decides what you do. Heat exhaustion — tiredness, dizziness, headache, nausea, heavy sweating, pale clammy skin — is treated by cooling: move them somewhere cool, remove unnecessary clothing, give them water or a rehydration drink, and spray or sponge them with cool water while fanning them. They should feel better within 30 minutes. Heatstroke is a medical emergency: call 999. Its signs are a very high temperature, hot skin that is not sweating, fast breathing and heartbeat, confusion, seizures or loss of consciousness.
An earlier version of this page said a temperature of 37°C or above indicated heatstroke. That was wrong — 37°C is normal body temperature. This page now follows NHS guidance.
Hot weather is a workplace health and safety issue, not just an inconvenience — particularly in kitchens, warehouses, factories, vehicles, glasshouses and anywhere outdoors. The dangerous part is that heat exhaustion creeps up, and the person affected is often the last to notice: impaired judgement is one of the symptoms.
Telling the two apart
The clearest single indicator is the skin. Someone with heat exhaustion is usually sweating heavily, with pale, clammy skin. Someone with heatstroke often has hot skin that is not sweating at all, because the body’s cooling mechanism has failed. Add confusion or a change in behaviour and you are looking at an emergency.
| Heat exhaustion | Heatstroke | |
|---|---|---|
| Skin | Pale, clammy, sweating heavily | Hot, often not sweating |
| Temperature | Raised | Very high |
| Mental state | Tired, weak, may feel faint | Confused, restless, may lose consciousness |
| Breathing / pulse | May be raised | Fast breathing, fast heartbeat |
| Other signs | Headache, dizziness, nausea or vomiting, cramps | Seizure, collapse |
| What to do | Cool and rehydrate; watch for 30 minutes | Call 999 immediately; keep cooling |
| Give fluids? | Yes — water or a rehydration drink | Not if confused, drowsy or not fully conscious |
| Urgency | Serious; usually resolves with cooling | Medical emergency; can be fatal |
Signs of heat exhaustion: tiredness, dizziness, headache, feeling sick or being sick, excessive sweating, skin becoming pale and clammy.
Signs of heatstroke: a very high temperature, hot skin without sweating, fast breathing and a fast heartbeat, confusion and restlessness, seizure, loss of consciousness.
What to do for heat exhaustion
- Move them to a cool place. Indoors, shade, an air-conditioned room or vehicle.
- Remove all unnecessary clothing — jacket, hi-vis, socks, PPE that is not needed at that moment.
- Give them plenty of water to drink. An isotonic sports drink or oral rehydration powder is also fine.
- Cool their skin — spray or sponge them with cool water and fan them. Cold packs under the armpits or on the neck help.
Stay with them. They should start to cool down and feel better within 30 minutes. If they are still unwell after 30 minutes of resting in a cool place, being cooled and drinking fluids — call 999.
Do not send them back to work because they say they feel fine after ten minutes. Sit them out properly, and think about whether the conditions that caused it have changed at all.
What to do for heatstroke
Call 999 straight away. Heatstroke is a medical emergency and can be fatal.
While you wait for the ambulance:
- Keep cooling them — cool water on the skin, fanning, cold packs at the neck, armpits and groin
- If they are unresponsive but breathing, put them in the recovery position
- If they are not breathing normally, start CPR and send someone for a defibrillator
- Do not give fluids to anyone confused, drowsy or not fully conscious — they may not be able to swallow safely
- Do not drive them to A&E yourself. Wait for the ambulance
Who is most at risk
Not everyone in the same conditions carries the same risk. Your risk assessment should account for:
| Group | Why the risk is higher |
|---|---|
| Heavy manual workers | Exertion generates heat faster than the body can shed it |
| New starters and returners | Not yet acclimatised; acclimatisation takes days, not hours |
| Anyone in non-breathable PPE | Sweat cannot evaporate, so the cooling mechanism is blocked |
| Older workers | Reduced ability to regulate temperature |
| Pregnant workers | Higher baseline heat load |
| People on certain medication | Some affect sweating, hydration or temperature regulation |
| Lone and vehicle-based workers | Nobody present to notice confusion setting in |
| Anyone unwell, hungover or dehydrated | Starting from a deficit |
The employer’s side of this
There is no maximum workplace temperature in UK law. What there is instead is the general duty to assess risks to health and safety and to control them — and in a heatwave, heat is one of those risks. Practical controls that actually work:
- Reschedule heavy physical work away from the hottest part of the day where you can.
- Cold drinking water that people do not have to walk five minutes to reach. Proximity changes behaviour more than posters do.
- More frequent, shorter breaks in a genuinely cooler place — not a van with the engine off.
- Relax dress codes where it is safe to do so. Where PPE is non-negotiable, shorten the working stints instead.
- Shade, ventilation and fans — and blinds on south-facing glass, which is far cheaper than air conditioning.
- Allow time to acclimatise. Somebody’s first week on a hot site is their highest-risk week.
- Brief your first aiders at the start of a hot spell so they know the difference between exhaustion and heatstroke before they need it.
- Encourage the buddy system. Because judgement is affected, colleagues spot heat illness before the person does.
Vehicles and lone workers
Drivers and anyone working alone are the people most likely to deteriorate unnoticed. A cab in full sun gets considerably hotter than the depot, and there is nobody there to see the confusion set in. Set a check-in interval during hot weather and make sure people actually use it — a missed check-in is information.
Dehydration, cramps and sunburn
Three related things worth covering in the same briefing:
- Heat cramps — painful muscle cramps during or after exertion in heat. Rest somewhere cool, rehydrate, gently stretch. Treat them as an early warning, not a nuisance.
- Dehydration — by the time someone feels thirsty they are already behind. Regular small drinks beat occasional large ones.
- Sunburn — outdoor workers accumulate significant UV exposure over a career. Shade, covering up and sunscreen belong in the same conversation, and skin cancer is an occupational health issue for outdoor trades.
Training
Recognising heat illness is part of workplace first aid, and the judgement call — cool and watch, or call 999 — is exactly the sort of thing that is easier to make when you have practised it rather than read it.
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Paediatric First Aid Group Course
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Frequently asked questions
Heat exhaustion involves heavy sweating with pale, clammy skin, along with tiredness, dizziness, headache and nausea; it is treated by cooling and rehydration. Heatstroke involves a very high temperature, hot skin that is not sweating, confusion, and possibly seizures or unconsciousness — it is a medical emergency requiring 999.What is the difference between heat exhaustion and heatstroke?
NHS guidance describes heatstroke as involving “a very high temperature” rather than giving a single number, and the other signs matter as much: hot skin that is not sweating, confusion, fast breathing and heartbeat. Do not wait for a thermometer reading before calling 999 if someone is confused or unresponsive in the heat.What temperature counts as heatstroke?
Move them to a cool place, remove unnecessary clothing, give them water or an isotonic or rehydration drink, and spray or sponge them with cool water while fanning them. Cold packs at the neck and armpits help. They should improve within 30 minutes.How do you cool someone with heat exhaustion?
Immediately for any sign of heatstroke, and if someone with heat exhaustion is still unwell after 30 minutes of resting in a cool place, being cooled and drinking fluids.When should I call 999 for heat illness?
No. UK law sets no maximum workplace temperature. Employers still have to assess and control risks to health and safety, and in hot conditions that includes heat — through rescheduling work, drinking water, breaks, ventilation and monitoring at-risk workers.Is there a maximum legal working temperature in the UK?
Not if they are confused, drowsy or not fully conscious — they may not be able to swallow safely. Call 999, keep cooling them, and put them in the recovery position if they are unresponsive but breathing.Should I give a heatstroke casualty water?
Not straight away, and not because they say they feel fine after ten minutes. Let them recover fully in a cool place, and think about whether the conditions that caused it have actually changed before they return to the same task.Can someone go back to work after heat exhaustion?
Painful muscle cramps during or after exertion in the heat. Rest somewhere cool, rehydrate and stretch gently. Treat them as an early warning sign of heat illness rather than an isolated nuisance.What are heat cramps?
People doing heavy manual work, anyone in non-breathable PPE, new starters who have not acclimatised, older and pregnant workers, people on medication affecting temperature regulation or hydration, and lone or vehicle-based workers whose deterioration nobody is there to notice.Who is most at risk of heat illness at work?
Get your team ready before the next hot spell
Call 0845 838 4643 or use the enquiry form on this page and we will arrange first aid training at your premises.
Heat illness is one of the conditions covered on our first aid at work courses. If your people work outdoors or in hot environments, see also how to run a first aid needs assessment.
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